When you buy a machine, it ought to serve its purpose. If it constantly breaks down and increases the downtime, then it leads to a loss of revenue. The same goes for the AODD pumps. The air-operated diaphragm pump runs through compressed air. It powers the repeated back-and-forth motion of the two flexible diaphragms. They efficiently transfer the fluids of all viscosities and even toxic chemicals. In this post, we will list down the important tips that will help you get the best output from the AODD pumps.
Optimize the Air Pressure Settings:
Most operators make the mistake of running the AODD pumps at a high air pressure, which is the wrong way to perform the operations. But high pressure does not mean precise operations; it only consumes more power and decreases the durability of the machine. So, what you can do is adjust the air regulator at the lowest point according to the needs of the application. Once the operations are in full swing, you can slowly increase the pressure until the desired flow rate is achieved.
Pulsation Dampers:
The fluid in the pump often goes back and forth due to the vibration caused during the operation. It is called the pulsation effect and can reduce the efficiency of the operations. So, you should use pulsation dampers, which will absorb all the vibrations, thus smoothing out the pressure spikes. It will stabilize the operations and reduce the wastage of resources and energy.
Prevent Air Line Contamination:
As the AODD pump runs by absorbing the surrounding air, the contaminated air can clog the valves leading to affecting the quality of the operations. To avoid that from happening, add air dryers, filters, and lubricants to keep the air supply clean and dry.
Right Size Pump:
It is vital to get the appropriate pump for your operations, as oversized ones will consume more energy. The smaller ones will not be able to provide the precise output. It can lead to wearing down of the pump as it will cause unnecessary stress. Select the pump that goes according to your processing requirements, flow rates, and is compatible with your fluid types. If you are unsure about the kind of pump, connect with the pump suppliers who will understand your requirements and provide you with the right kind of pump.
Upgrade the Technology:
Advancement of the technology will not only enhance the quality of the operations but will also save natural resources. The modern AODD pumps are more efficient with air distribution. So, upgrade to the efficient air distribution system (ADS), which will make the operations more sustainable.
Cycle Speed:
Running the pump too fast leads to increased air consumption, which can damage the machine. Sometimes, absorbing contaminants can lead to blockage of valves, leading to regular maintenance needs. So, install the stroke counter, which will manage the flow rate and will also monitor performance over time.
Maintenance is a Must:
Ignoring the maintenance can lead to the breakdown of the machine. It is just a waste of energy. Regular inspection will ensure durability. Clean the air and fluid lines to ensure that the operations are not hampered and the air flow is consistent.
Wrapping Up….
Improving the performance of the AODD pump does not require any investment, and maintenance can take it a long way. By optimizing the air usage, installing the air usage, and following the above-mentioned steps, you can ensure effective operations. At ‘Nirmala Pumps and Equipments’ you will get an excellent choice of diaphragm pumps which can be used in the petrochemical plants, oil & gas, and food processing industries, among others. Their value-based solutions will take your business to the next level.
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